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madCAM 6.0 Level 4Xtra

madCAM 4Xtra: 3-axis and 4-axis 3D Toolpath Creator - Mould and Die CAM Plug-in for Rhino 6

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madCAM 6.0 Level 4Xtrais the 3D CAM plug-in for Rhinoceros which gives the ability to perform both modeling and toolpath creation inside Rhino 3D. madCAM 6.0 Level 4Xtrais perfect for 3D CAM for CNC -milling machines. All menus for controlling madCAM 6.0 Level 4Xtraand generated tool-paths are inside Rhinoceros and stored together with your model.

Developed for toolmaking (Mould And Die) as well as for prototype productions, madCAM 6.0 Level 4Xtragenerates a non-collision toolpath with excellent cutting action. Where demand for accuracy and perfect surface smoothness is required, madCAM 6.0 Level 4Xtra is the 3D CAM plug-in of choice.

madCAM 6.0 Level 4Xtrais meant for the NC-operator who demands an easy-to-use and efficient system. It facilitates effective manufacturing in a short period of time. The operator is provided with clarified results of chosen parameters. madCAM 6.0 Level 4Xtrahandles all 3D models that Rhinceros handles and is able to generate NC-codes to all kinds of 4-axis milling machines. A built-in post processor is adaptable for different kinds of controlling systems.

Includes everything in madCAM 3X and adds 4-axis milling. When using the "axis of revolution" function included, you can use every function in 3- axis also for 4-axis milling.

The extra functions needed to automatically and effectively process from a user-defined 3D stock model are added here. By automatically processing areas where there is residual material, it obtains the final finish where previous finishing operations have not reached material due to cutter size.

Included functions for removing sharp corners on the toolpath and provide a smoother motion of the machine.

Key Features and Benefits


Roughing
Removes all the unnecessary material from the workpiece in an effective way. madCAM 6.0 Level 4Xtracuts the part in z-levels. The operator can choose a ramp angle to create a smooth approach of the cutter after every retract and traverse.
Finishing
Gives the final surface finish of the part. madCAM 6.0 Level 4Xtraeffectively calculates cuts for both planar and z-level finishing. The operator controls the limit with an angle for relatively horizontal and relatively vertical surfaces. The limit is calculated from the surface normal.
Remachining
This method offers an opportunity to remove material that remains where the previous cutter could not reach due to size of cutter. madCAM 6.0 Level 4Xtrahas strategies for removing material calculated from the true stock model, inside boundary curves and with surface dual contact (pencil trace).
Curve Milling
This includes methods for machining from curves. The curve milling offers opportunities for Engraving and strategies for toolpath projection inside boundary curves and between two curves.
2 1/2 D Machining
This includes methods for machining from curves or surface edge curves. Profiling, Pocketing, Facing and Drilling.
madCAM 6.0 Level 4Xtra includes:
2 1/2 axis Milling
  • Profiling
  • Pocketing
  • Facing
  • Drilling
  • Engraving
  • V-carving
3 axis Milling
  • Z-level Pocketing
  • Z-level Facing
  • Parallel Roughing
  • Z-level finishing
  • Planar finishing
  • Planar contour finishing
  • Pencil Tracing
  • Surface angle limit control (Steep or flat surface machining)
  • Along Curves (Engraving)
  • Project curves (Engraving)
  • Between two curves
  • From boundary curves
  • Roughing from 3D Stock Model
  • Re-roughing
  • Z-level remachining
  • Planar remachining
  • Contour remachining
  • V-carving
4 axis Milling
  • Indexed 3 + 1-axis (Including all madCAM toolpath functions)
  • Simultaneous 4-axis Profiling
  • Simultaneous 4-axis Pocketing
  • Simultaneous 4-axis Facing
  • Simultaneous 4-axis Radial-level Pocketing
  • Simultaneous 4-axis Radial-level Facing
  • Simultaneous 4-axis Parallel Roughing
  • Simultaneous 4-axis Radial-level finishing
  • Simultaneous 4-axis Planar finishing
  • Simultaneous 4-axis Planar contour finishing
  • Simultaneous 4-axis Spiral finishing
  • Simultaneous 4-axis Pencil Tracing
  • Surface angle limit control (Steep or flat surface machining)
  • Simultaneous 4-axis Along Curves (Engraving)
  • Simultaneous 4-axis Project curves (Engraving)
  • Simultaneous 4-axis Between two curves
  • Simultaneous 4-axis From boundary curves
  • Simultaneous 4-axis Roughing from 3D Stock Model
  • Simultaneous 4-axis Radial-level remachining
  • Simultaneous 4-axis Planar remachining
  • Simultaneous 4-axis Contour remachining
  • Simultaneous 4-axis V-carving
    • Regions and Boundaries
      • Box work piece
      • Region Curves
      • Tool path Clipping planes
      • User defined 3D stock models (Except simultaneous 5-axis drive surface)
      Toolpath editing
      Transform and copy as ordinary Rhino curves (The toolpath curves are saved in Rhino as standard Rhino curves and can be transformed by using standard Rhino commands. It is also possible to edit control points on a toolpath curve.)
      Simulation
      • 3-axis Material removal simulation
      • 3-axis Tool holder collision simulation
      • 4 axis machine parts simulation
      Custom machine
      • 4-axis machine setup
      • Custom STL files support for machine parts simulation
      Post Processor
      • Customizable post processors
      • 4-axis output

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